GLOBAL
AQUATICS
AQUAPONICS
































In recent years there has been a lot of interest in aquaponics. Prior to 2006 if you had googled the word "AQUAPONICS"  you would
have found perhaps 4 sites with information about aquaponics,  including this one.  Today, everyone looking for a new career has
suddenly become experts in the subject.  This is because, aquaponics, by itself, is relatively easy.  I say, "By itself" because  the hard
part is the fish rearing system.  This is where we separate the hobbyist from the more serious fish farmer and aquaponics operation.

Some may find what I am about to say here is a but harsh but I truly believe it.  The folks who tell you that the aquaponics is the most
profitable side are only telling you part of the story.  When you figure that you can get about 15 pounds of produce for each pound of
fish you grow and that the profit per pound of tomatoes is about  the same as the profit per pound of fish, then yes, the veggies are more
profitable when you look at it that way. The part you are not hearing from them is the fact most of the people who claim to be experts in
the aquaponics know little or nothing about building fish culture systems or raising fish. So when they try to use the little inefficient fish
culture tanks they provide you will grow some fish, enough to get some fish waste, but you will loose money on the fish side of things
because that part of the overall operation will cost more to operate than the product is worth.

My focus has always been and continues to be concentrated on quality fish growing systems with the aquaponics being the secondary
profit center.  Aquaponics was started to have a place to dispose of the fish waste in a profitable manner. Some of these new comers to
the business seem to think aquaponics came first and the fish were the after thought.  

My opinion is this, if one wants to grow fish, then by all means do it.  It can be an enjoyable and profitable business and while you are at
it, use the fish waste to increase your profits.  If all you want to do is to grow produce, then leave the fish out of the business plan.  There
are other ways to grow organic vegetables.

Like anything else in a series of events, a chain is only as strong as it's weakest link.  In almost every aquaponics system I see on the
internet today they are still trying to do things using the very first method we, at Global Aquatics, used for our very first experiments.  All
we did was run the water from the fish tanks through some beds with a gravel media and then return it to the fish tanks. In the gravel
media we had placed various plants from tomatoes, to lettuce and peppers. It was our theory, just as it is with many today, that the gravel
would capture the fish waste and allow it to decompose and go through the de-nitrification process to become plant food nutrients and
in the process also become a bio-filter and remove all of the ammonia and nitrites that were so harmful to the fish.

At the time we were operating an 8 tank version of our
S-92 unit.  After doing some adjustments, namely keeping the water levels in the
growing beds low to keep from drowning the tomato plants, we found that the plants did indeed flourish.  However,  after a couple of
months we began to have problems with both the fish and the plants.  For one thing, the amount of fish waste coming into the beds from
this many tanks was far more than the gravel beds could hold.  The amount of ammonia and nitrites generated by the solid waste could
not possible be broken down by the vegetable plants or the gravel filters. By the 3rd month the water returning from the plants beds to
the fish tanks was toxic with ammonia and nitrite. This not only destroyed the water quality in the fish tanks it was damaging the plants
as well.  

We had to step back and think about this for awhile and then learn how nature handles this problem.   

In order to explain how aquaponics work, let's first explain how nature works. I am sure there will be comments on my explanation here,
but few of us are biologists, so I will take a layman's approach to make it easier to get the idea without a lot of long Latin words no one
will remember tomorrow.

One of the biggest concerns in modern times is the environmental impact from farmers spreading raw animal manure on fields for crop
fertilization. In many areas of the world this "Over fertilization" has contaminated under ground well water, rivers and lakes. Generally
speaking it is not so much a matter of the amount of manure that is placed on the fields, as it is the form in which it is put there in the first
place. In order to understand this we must first understand the process in which nature converts solid animal waste into a form that
plants can use.

Unlike chewing animals with a mouth and teeth, plants can not consume solids. Instead they absorb their foods either through their
roots or leaves. In order for this to happen the solids must be reduced to their chemical foundations. We call this the "de-nitrification
process". Although the process is a bit more complex, the easiest way to explain it is something like this: First the solids must be
exposed to water to feed certain bacteria which begin to break them down. Like all living animals, these bacteria also excrete waste,
ammonia. This excretion now leaves a food source for another type of bacteria that feed on the ammonia. Once again there is excretion
involved. It is called Nitrite. It is at this point that most run off pollution occurs. Manure placed on the surface of a field will gather enough
moisture in time for bacteria to convert most of it to Nitrite. However, since this process can take several days, should enough rain fall
occur, this chemical, Nitrite, can be now diluted with rain water and carried deep into the ground to well water, or can be carried to rivers
and lakes, thereby causing nitrite pollution. Also at this time many other chemicals are being released such as Phosphorus. For the most
part most plants cannot consume nitrites, and once they dissipate into the ground or waterways the next step in the process can not
happen very quickly.

Since Mother Nature wastes nothing she has provided us with still another bacteria. This group now consumes nitrite. The resulting
excretion from this group is Nitrate. For my explanation nitrate is a fairly loose term for the forms of nutrients released at this point,
however, the point is, this is the stage of the process that supplies plant food. Once again however, these nutrients are also a problem
when washed in to lakes and rivers, for it is these groups of chemicals which encourage and feed algae.

In a fish culture system we have waste in two forms. First we have discharged water. This water in itself already contains a lot of
nutrients and small solid particulate. The other form of waste is solid matter. Either of these two turned loose in a river or lake will cause
a problem. They can be sprayed on a field and they will break down much faster than normal farm animal manure because of the fact that
it is already very wet and there are bacteria working on it when discharged. However, this is still not the final form for plant food. It still
must go through this process.    SOLID WASTE                         AMMONIA                         NITRITE                            NITRATE = PLANT FOOD  

After considering how nature works and recognizing the time involved for complete break down of the solid matter we determined that
what we needed to separate the solids long before they got to the aquaponics.  We then built a massive clarifier prior to the plant
growing area that would allow for the solids to filter out before they got to the gravel bed.  (
See S-92 filtration)  The effluent would now
pass through the clarifier's, then through the plant beds and then back to the fish system. After operating this system for several months
we did find that we were able to keep the gravel beds from clogging but the down side was, we had to clean the clarifier's  every three or
four days. This took a lot of time and effort and now we had another problem, what to do with all of this solid waste. Wasn't the purpose
of all of this to get rid of the fish waste by having the plants eat it?  

Within a month we found there were other problems with this new system. While the gravel plant media was staying clean, the media and
the plant roots were a poor bio-filter.  We were still getting too much ammonia and nitrites back to the fish tanks and the plants were
being stressed from this as well.  We also found another issue that concerns me to this day when people use this method. We found
several bacteria, including e-coli, in the growing beds.  What made this such a concern to me was the fact that I did not want e-coli in my
fish tanks and I also recognized that if someone were put their hand in the gravel media before picking a tomato there would be a good
chance the tomato would be contaminated with the bacteria.  After a discussion with several knowledgeable folks at the University of
Delaware they  stated that this should not be unexpected since this would be prevalent in any septic tank where solid animal waste was
being broken down and the gravel media beds were acting just like a septic tank in that they were capturing enough solid waste to
encourage the present of these bacteria. When we inquired as to how to deal with this we were told that one method would be to break
the solids down with both anaerobic and aerobic digestion, just like they do in a municipal  waste water facility,  before the waste was
used for plant crops or returned to the system. They were also uneasy with returning the water to the fish system in the first place. Their
analogy was, if you were to somehow treat the waste in your septic tank in a primitive manner and then return it to be used in your house
you would be in jeopardy. Since no animal can do well living in his own waste, why would you expect a fish to be any different?          

Now it was back to the drawing board.  We knew two things after all of these trials. We needed to completely remove the fish waste from
the fish system in a positive manner and never bring this back to the fish system once any of it was removed.  We needed to clean the
water of all ammonia and nitrites. This was easily done with solids filtration and bio-filtration.  We also knew from the trials that the fish
waste made great fertilizer when properly prepared.  There was only on solution. It would require two recirculating systems. One for the
fish and the other for the plants. The follow up research would treat each one as its own entity.

Building better fish filtering system has always been the main focus at our research facility, so nothing would change there.  Developing
a method to utilize the waste from these fish would be a new focus.  Drawing on the science of treating waste in a tertiary, or three stage
process like used in waste water treatment, we designed a small, inexpensive unit that could be build from common materials found in
the construction industry.  In our system we call this the digester.  All of the waste from the fish system goes here.  Once it enters this
point it is never allowed to go back to the fish system, The digester, using aerobic (ambient air) and anaerobic digestion will break the
solids down to a clear liquid nutrient in a matter of days.  From here the pure nutrient is circulated to the plant beds and back to the
digester using a flood and drain method.         

At Global Aquatics we have incorporated in all of our S-series fish systems devises to totally digest the solids by means of an aerobic
digester vessel and then coupled that to special plants production trays. The nutrients are then delivered to plants by a timered pump.
Unlike Hydro-ponics, our plants are not growing in standing water, but rather in porous media which traps the nutrients around the plant
roots.

SOME INTERESTING FACTS


Global Aquatics developed the first true commercial aquaponics system in 1986 as a part of an experiment in conjunction with the Food
and Economic Department at the University of Delaware. The original scope of the experiment had nothing to do with what we know
today as aquaponics, but rather was an experiment to build a better biological filter to provide pollution free aquaculture discharge. The
experiment started in April of 1984 and over 100 different plants were used to see which ones would work best to remove all of the
nutrients from the water. By the end of 1986 we had discovered a whole new agriculture science. We had developed equipment and
methods that not only consumed the nutrients, we had figured out how to grow vegetable crops that were far superior to normal
hydroponics crops in both texture and taste.


NUTRIENT LOAD IN FOODS

While this may sound a little simplistic, the reason foods grown using organic fertilizers are so superior to those using chemical
fertilizers is because it is just natures way of doing things. If an orange is suppose to be chocked full of vitamin "C" the elements to
cause this to occur have to be found in the food the plant takes in. When someone is using liquid nitrogen, a very good plant fertilizer,  to
grow the parent plant, where are the elements needed to add the food benefit of the fruit? The answer is, it is not there.  This is why
hydroponic  tomatoes have no flavor.  In order to get the full nutrient load in any vegetable or fruit you must be able to provide all of the
bases chemicals in the plant food.  Nature has given us the way to achieve this by using nature animal waste and plant compost.  Using
this method is just a continuation of the natural recycling system.


WHY IS THE FLOOD AND DRAIN SYSTEM SO EFFECTIVE FOR PLANT GROWING?

Before I explain this I need to say, not all plants need to use this method. Some plants like lettuce do very well in aquaponics using the
raft system.  In the raft system a pool of water is used. The lettuce seedlings are then inserted into small holes punched in thin foam
boards and the boards are floated on the water. The lettuce plant will send it's roots into the water and get its nutrient from there.  For
many stalk plants such as tomatoes and peppers the flood and drain works the best.  Here is why.

First lets look at how Mother Nature does things. We all know the benefit of worms. Among the many things they do is they drill holes on
the ground. So why is this a big deal?  It is because of the way a plant root system works. First of all, the roots need water. When it rains
what is the best way to get water to the root? Yep! Down the worm hole. The second thing is aeration. While the plant leaves take in
carbon dioxide and expel oxygen, the roots do the opposite. They take in oxygen and put out carbon dioxide. In order for the plant roots
to get oxygen it has to be able to get into the ground.  In order for the carbon dioxide to leave the soil it has to have an escape path.
Hence, the worm hole.

When we grow plants in a loose gravel bed we can easily manipulate things to copy nature with the root system.  For one thing, we all
know that too much water around the roots will kill the plant. This is for several reasons. One is the root can not breath to expel the CO2
or bring in the O2. The second thing is,  with even a little too much water keeping the roots real wet,  the CO2 will eventually become an
acid that will cause root rot.  This is a problem sometimes with the drip method of feeding plants and a lot of times with those using the
plants as bio filters.  The gravel does two main things. First of all it is the media which holds the plant in place. The second thing is it is a
place for moisture to cling to feed the plants.  After the plant is set in place, the water to the trough containing the plant and gravel is
turned on and fills the vessel to the top soaking all of the stones. Once this occurs the water is shut off and the water is allowed to drain
out. In the Global Aquatics systems this drained water just returns to the digester to be used again during the next cycle.  

Once the water has been removed the empty spaces between the stones load up with fresh ambient air.  The plant begins to do go
through the life process.  The roots are supplying the plant with the nutrient it gathers from the moist stones, they are being supplied
with oxygen from the trapped air and of course they are putting CO2 into the spaces.  About 12 hours later the water is once again
turned on. As the water fills the voids in the stone the CO2 is flushed out and a new supply of nutrient coats the rocks. Once again the
water is drained away, new oxygen comes in and the process begins all over again.

THE RATIO BETWEEN  PLANTS CROPS AND FISH

I get asked all the time how much produce will you get from one pound of fish.  Although this is difficult to measure most people who
have knowledge in this will give you a number of about 15 to 25 pounds of veggies per pound of fish. Of course this will vary depending
on the crop. It is a safe bet that you will get more pounds of tomatoes per pound of fish waste than you will from lettuce crops.  This is
because a large part of the weight of a tomato comes from water content.
aquaponics
Aquaponics is the production of plant crops utilizing
the waste water and organic matter derived from the
production of aquatic animals.
Since the beginning of time farmers have used
the manure from farm animals to fertilize their
crops. Aquaponics does the same thing only
with a twist.
aquaponic tomatoes
FROM
GLOBAL AQUATICS
Global Aquatics was one of the early pioneers developing the first systems in 1986 to turn fish waste into
valuable profits
(Click on the picture for a larger view)